
The most expensive sound on your PCB line is the silence of manual insertion
Ten stations of operators placing radial parts one by one is not labor — it is a recurring tax on quality, capacity, and planning. Here is how to size the escape.
Blog
Field notes from Jason Wu — 30+ years of hands-on THT auto insertion experience. Articles on custom-designed SMT & THT machines, odd-form feeding, wave soldering, and spare parts for future-proof, cost-effective EMS production lines.

Ten stations of operators placing radial parts one by one is not labor — it is a recurring tax on quality, capacity, and planning. Here is how to size the escape.

Connectors, transformers and relays do not have to mean hand insertion. Bowl, belt, tube, tray, reel — each feeding level buys you speed and polarity control.

The pre-sales motion I turned into a free product: a live demo of YOUR parts on our insertion machines plus a one-page evaluation report — yours whether you buy or not.

The SMT side can run unattended. Then boards reach the through-hole benches, and the shift ends when the operators do.

Your SMT side is repeatable and your THT side is still people. Often the whole difference is one taped radial capacitor nobody can feed consistently.