THT Auto Insertion

Transformers, relays and connectors still get placed by hand on many THT lines. Run the DIP-Bench Tally, then see how an odd form insertion machine takes that work off the bench.

A P10 panel can carry hundreds of radial LEDs, each needing insertion, orientation and clinch. Run the Radial LED Insertion Audit, then see how the S3000 does it under machine vision.

Hand-inserted odd-form parts cap your DIP line. Run the DIP Labor Audit, then see how vision-guided insertion targets a 10x labor benchmark.

The operator's wage is visible; the rework, scrap and field returns from hand insertion are not. Run the Odd-Form Cost Audit first.

Odd-form THT parts are the last holdout of manual labor in PCB assembly — and the biggest source of scrap and rework.

The XG2000 is a bench-style T8 lamp auto insertion system that automates radial and odd-form THT component placement.

The SPAN-15MM radial lead auto inserter handles extended-lead radial components up to 15mm span that standard inserters cannot reach.

The BF-2002D vibratory bowl feeder orients and delivers odd-form THT components to insertion heads, cutting manual placement on JUKI lines.

A radial insertion machine that places capacitors, resistors, and inductors into PCBs at speed, replacing hand insertion and cutting mis-insertion defects.

A radial auto-insertion cell drops a fully inserted, lead-clinched panel in under a minute, removing the manual THT bottleneck without rebuilding the line.

A THT auto-insertion station that places transformers, rectifiers and capacitors on LED power boards with machine consistency, then links into your wave-solder line.

A capability demo of the S-7020 odd-form inserter running mixed through-hole parts — transformers, relays, connectors and terminals — in a single program.

A rice cooker control board case study: the S7020 4-head odd-form inserter automates terminal, connector and relay-pin insertion with clinching before wave soldering.

A field-ready start-up checklist for the S7020T THT insertion machine — safety, mechanical, pneumatic and electrical checks plus first-article sign-off.